Project highlights

These examples illustrate the kinds of outcomes we deliver—custom designs, modernization, EMI mitigation, and production-ready builds. Specific details can be shared under NDA.

Legacy Control Board Modernization

Reverse engineering • Drop-in replacement

Rugged Power Supply for Harsh Environments

Power • Reliability • Serviceability

EMI Mitigation for Mission-Critical Systems

Assessment • Filtering • Shielding

Industrial Automation & Access Control Integration

Controls • Panels • Commissioning

PCB Fabrication & Assembly (THT/SMT)

Prototype-to-production

Cable & Harness Assembly Builds

Build-to-print • Test & QA

Case study (representative)

Legacy-to-Modern Control Board Replacement

Reverse engineering, redesign for manufacturability, and validation to extend system life.

Client

Industrial OEM (confidential)

Industry

Industrial equipment

Services

Reverse engineering • Control board development • PCB assembly • Test

Year

Recent engagement

Challenge

A critical legacy board was failing in the field, with limited spares and no current documentation. The customer needed a reliable replacement that maintained form/fit/function while improving serviceability and long-term support.

Electrical control panel components and wiring
Wiring harnesses on an assembly template board

Solution

TEACO captured requirements, reverse engineered the legacy design, and produced a modernized replacement with updated components, improved protection, and a repeatable test procedure. Prototypes were validated against real-world operating conditions prior to production release.

Results

Reduced

Downtime risk through improved reliability

Extended

Lifecycle with modern, available components

Improved

Serviceability with documented test process

Capabilities in action

From bench diagnostics to production assembly and field integration—TEACO supports the full lifecycle.